Spa · Maldives

SPA Fountain

A mirror sphere, and water that behaves like glass.

A two-metre polished steel sphere stands on the paving. Water rises quietly through its centre and appears at the very top. It crosses the upper half as a glass-clear sheet a third of a millimetre thick, then gathers below the widest point into fine rivulets, beads and short drips. At its foot it disappears into a bed of pebbles. There is no pool, no plinth, and nothing visible holding it up.

2.0 mdiameter
60 L/mincirculating
146 Lwater per day
150–180 Wpower
01

What it is

The sphere with the film running and the emblem on the face, seen from the courtyard.
The sphere with the film running and the emblem on the face, seen from the courtyard.

The sphere is a welded stainless steel shell — twelve tapered panels and two spun caps, pressed to a true one-metre radius, joined edge to edge, then ground and polished until the seams cannot be found. The finish is a mirror. Standing in a courtyard it holds the whole sky, the planting and the people around it, and the water moving over it makes that reflection breathe.

It sits directly on the paving. The support, the anchorage, the pipework, the reservoir and the whole of the plant are below ground and out of sight. What a guest sees is a sphere, a ring of pebbles, and a four-millimetre shadow gap where the steel meets the stone.

On approach across the paving.
On approach across the paving.
Late light — the film picks up the low sun.
Late light — the film picks up the low sun.
02

How the water moves

One litre a second — about the flow of a household tap — makes the entire effect. It is the same water all day: the fountain circulates, it does not consume.

  1. The pump. A submersible stainless pump sits in a buried reservoir a few metres away and pushes water along a buried stainless line to the foot of the sphere.
  2. The riser. The line turns upward and becomes a single 80 mm stainless pipe running up the exact centre of the sphere, inside it, invisible.
  3. The conditioner. Just below the top, the water passes through a honeycomb cartridge that removes the swirl the pump and the bend put into it. Water that is still spinning will not lie flat.
  4. The crown. It leaves through a 90 mm opening machined flush with the mirror — a weir, not a nozzle. The water domes about 17 mm above the crown and falls back onto the sphere.
  5. The sheet. It spreads and thins as it goes: a continuous, transparent film about 0.344 mm thick, taking 5.4 seconds to travel from the crown to the widest point.
  6. The break. A little past the widest point the sheet can no longer hold together as one surface. It gathers into fine rivulets that run down the underside, bead, and drip.
  7. The catch. Everything lands inside a one-metre radius, on a bed of washed pebble carried on removable stainless trays over a buried collection chamber.
  8. The return. A 110 mm gravity drain falls at 1:60 back to the reservoir and the loop closes. A separate filtration circuit runs continuously alongside it.
Cut through the sphere, the collection chamber and the reservoir: riser, catchment, gravity return, pump.
Cut through the sphere, the collection chamber and the reservoir: riser, catchment, gravity return, pump.
Thirty seconds: the water leaves the crown, crosses the sphere, breaks into rivulets, and returns through the plant. Every speed in it is the calculated speed.
03

Why the water looks like glass

The whole effect rests on one number. The film is 0.344 mm thick at the widest point of the sphere and moves at 0.46 m/s. That is thin enough to be optically clear — you see the mirror through it, not the water — and fast enough to stay one connected sheet.

There is a band, and it is narrower than it sounds. Push more water over and the sheet becomes heavier than surface tension can hold to the curve; it lifts away below the equator and turns into a curtain of falling drops — noisy, wind-blown, no longer glass. Send less and the sheet cannot cover the whole circumference; it retreats into separate rivulets with dry mirror between them. The design sits at 1.0 L/s, with good behaviour held from 0.85 to 1.2 L/s, and the pump is speed-controlled to hold that flow rather than a pressure.

Film thickness at the equator0.344 mm
Across the working flow band0.326 – 0.366 mm
Film speed at the equator0.463 m/s
Crown to equator5.4 s
Water dome above the crown16.8 mm
Cling margin (Weber number)1.03 against a limit of 2.0

The last line is the safety margin. It weighs the water's own momentum against the surface tension holding it to the steel; below 2 the sheet clings, and the design runs at about half that. That margin is what lets the fountain keep working on a warm, breezy afternoon rather than only on a still morning.

The film across the sphere: thickness, speed, and where the sheet gives way to rivulets.
The film across the sphere: thickness, speed, and where the sheet gives way to rivulets.

Below about 91° from the top the sheet reorganises itself. That is not a fault and it cannot be designed away — it is simply what a falling film does once gravity turns it under the curve. It is also the part people like most: the glass upper half, then a fringe of bright rivulets and beads that catch the light, then the quiet of the pebbles.

04

The mark

The emblem engraved into the mirror, read through the moving film.
The emblem engraved into the mirror, read through the moving film.

The coral emblem is engraved directly into the mirror, 300 mm across, on one panel face, its centre 1112 mm above the paving — close to eye height for someone standing at the sphere. It sits well inside the glassy part of the film, so the water passes over it as a clear sheet and the mark is read through moving water.

It is engraved 0.020 mm deep — a fiftieth of the thickness of the water above it. That number is set by the film, not by the laser. A mark much deeper than about a tenth of the film thickness raises a visible ridge in the water, and any real step makes the sheet part at its leading edge and print a dry stripe that runs all the way down to the pebbles and never heals. At 0.020 mm the film does not register that the mark is there.

Emblem size300 × 266.6 mm
Engraving depth0.020 mm, never more than 0.025
Centre height above paving1112 mm
MethodPulsed fibre laser, 3-D focus tracking

It is marked with a laser that tracks the curve. Across a 300 mm field the sphere falls away by 11 mm — far more than a flat-field marking head can hold in focus, which would burn the middle and fade the edges. The same vector file drives the laser as drew the drawing.

The emblem set out on the sphere, and the depth limit the water imposes.
The emblem set out on the sphere, and the depth limit the water imposes.
05

How it goes together

Twenty-six different fabricated parts, every one modelled as a solid before it was drawn. The sphere is welded and polished as one piece in the shop and arrives finished; everything below the paving is set before it comes.

Exploded assembly
Exploded assembly — sphere, riser, support, anchorage, trays and pipework. Numbered and scheduled on drawing 30.
The assembled fountain as a solid model.
The assembled fountain as a solid model.
Cut in half: riser, stays, conditioner, skirt, anchorage and trays.
Cut in half: riser, stays, conditioner, skirt, anchorage and trays.

The sphere rests on a 600 mm stainless skirt welded to its underside and bolted to a levelling flange. Below that, a ring cast into the concrete carries six anchor studs and two locating dowels: the flange drops over the dowels, three jacking screws bring the crown level to within a millimetre, and epoxy grout fills the gap. None of that is visible afterwards — the pebble trays cover the whole chamber and lift out by hand whenever anyone needs to get back in.

06

Every part

Each part below is a solid model, and each mass is measured from that solid rather than estimated. Total fabricated steel is about 1,105 kg; the sphere as installed and drained weighs 695 kg.

P-01a
Shell goreP-01a · 12 off · 316L stainless · 39.12 kg eachOne of twelve, pressed to a true 1 m radius and welded edge to edge
P-01b
Top polar capP-01b · 1 off · 316L stainless · 14.81 kg eachSpun cap closing the top, with the 90 mm water port at its centre
P-01c
Bottom polar capP-01c · 1 off · 316L stainless · 14.80 kg eachSpun cap closing the bottom, carrying the riser seal and two telltales
P-02
Internal doubler collarP-02 · 1 off · 316L stainless · 10.72 kg eachThickens the shell where the skirt lands, hidden inside
P-03
Support skirtP-03 · 1 off · 316L stainless · 65.66 kg eachThe only thing touching the sphere — 600 mm cylinder, coped to the curve
P-04
Base flangeP-04 · 1 off · Super-austenitic 1.4529 · 92.85 kg eachLevelling and holding-down plate; the six slots absorb the site tolerance
P-05
Cast-in embed ringP-05 · 1 off · Duplex 1.4462 · 69.65 kg eachCast into the concrete; studs and dowels are locked into it before the pour
P-06
Anchor studP-06 · 6 off · Super-austenitic 1.4529 · 0.75 kg eachSix of them, 400 mm long, holding the sphere down against wind uplift
P-07a
Guide dowelP-07a · 2 off · Duplex 1.4462 · 0.27 kg eachTwo dowels that locate the flange before a single nut is turned
P-07b
Jacking screw and padP-07b · 3 off · Super-austenitic 1.4529 · 0.15 kg eachThree screws that lift and level the sphere to the millimetre
P-08
Riser and crown spoolP-08 · 1 off · 316L stainless · 15.81 kg eachThe centre pipe: one length, anchored only at the crown
P-08b
Bellows boss ringP-08b · 1 off · 316L stainless · 1.18 kg eachMachined ring on the underside of the sphere carrying the seal
P-16
Bellows sealP-16 · 1 off · 316L stainless · 0.22 kg eachSealed bellows letting the riser move without leaking
P-09a
Elbow anchor bracketP-09a · 1 off · Duplex 1.4462 · 5.88 kg eachCast into the pad; takes the thrust the bend puts into the pipe
P-09b
Riser foot spoolP-09b · 1 off · 316L stainless · 0.26 kg eachShort piece joining the riser to the bend below floor level
P-09c
ElbowP-09c · 1 off · 316L stainless · 1.18 kg eachLong-radius bend turning the flow from vertical to horizontal
P-09d
Buried runP-09d · 1 off · 316L stainless · 4.05 kg eachBuried pipe from the bend towards the plantroom
P-09e
Tied flexible connectorP-09e · 1 off · 316L stainless · 16.75 kg eachTied bellows joint; the ties stop pressure pushing on the sphere
P-10
Flow conditioner cartridgeP-10 · 1 off · 316L stainless · 1.09 kg eachHoneycomb cartridge that straightens the flow — lifts out through the weir
P-11
Pebble tray segmentP-11 · 24 off · 316L stainless · 11.64 kg eachOne of twenty-four; lifts out by hand for cleaning
P-12
Tray postP-12 · 4 off · 316L stainless · 2.12 kg eachFour posts carrying the inner edge of the trays
P-13
Tray support ringP-13 · 1 off · 316L stainless · 15.27 kg eachRolled ring the trays sit on
P-14
Reveal collarP-14 · 2 off · 316L stainless · 1.98 kg eachTwo-piece collar forming the shadow gap around the sphere
P-15a
Stay rodP-15a · 9 off · 316L stainless · 0.57 kg eachNine rods steadying the riser inside the sphere
P-15b
Stay clamp collarP-15b · 3 off · 316L stainless · 0.75 kg eachSplit collars clamping the rods to the riser
P-15c
Stay tabP-15c · 9 off · 316L stainless · 0.11 kg eachTabs welded inside the shell taking the rods
07

What it is made of

Three stainless steels, chosen by where each part has to live. Nothing carbon, nothing plated, nothing sacrificial — in a warm marine atmosphere with chlorinated water those fail quietly, and then all at once.

MaterialWhereWhyMass
316L stainless
1.4404
Sphere, riser, skirt, trays, stays, pipework The visible metal. Takes a true mirror polish and holds it; standard, repairable, and available anywhere as plate, pipe and fittings934 kg
Super-austenitic
1.4529
Base flange, anchor studs, jacking hardware The parts that sit permanently wet in the grout line, where chlorides concentrate. Far more resistant to pitting than 316L, and never seen once built98 kg
Duplex
1.4462
Cast-in embed ring, dowels, thrust bracket Cast into concrete and never inspectable again, so it is specified stronger and more corrosion resistant than the duty alone would need76 kg

The mirror is a No. 8 finish, polished after welding so the seams disappear, then passivated. A sample panel is prepared and approved before the sphere itself is polished, so everyone is agreeing about the same surface.

08

Plant and equipment

The plant is deliberately ordinary — pool-industry equipment, serviceable in the Maldives, with parts available locally. Each machine below was selected against its manufacturer's own published performance curve at this duty, not from a catalogue description.

ItemSelectedDuty
Feature pumpCalpeda GXVL 25-10 — 316L submersible, speed-controlled 1.0 L/s at 5.75 m; runs continuously and holds the flow band
Filtration pumpAstralPool Victoria Plus Silent VS, 0.75 kW variable speed 1.5 m³/h filtering; 5.7 m³/h for the weekly backwash
FilterAstralPool Cantabric Ø400 side-mount Rated 6.0 m³/h, running at a quarter of that
Filter mediaDryden Aqua AFM — 53 kg activated glass Finer filtration than sand, and it does not channel or bio-foul
DisinfectionProMinent DULCODES LP, 80 W low-pressure ultraviolet Certified reactor, 316L chamber, sized with margin at full flow
ControlSmall PLC with flow, level and water-quality monitoring Runs the fountain, watches for leaks, reduces flow in high wind

The reservoir below ground holds 2.6 m³. Water is dosed, filtered and passed through ultraviolet continuously, so what runs over the sphere stays clear and stays sanitary between visits.

09

Water and power

The sphere recirculates, so the only water it truly uses is what evaporates and what is deliberately let go to stop the salts concentrating.

Evaporation48 L/day
Controlled bleed, keeping the water fresh77 L/day
Splash, backwash and losses21 L/day
Total make-up146 L/day · 53 m³/year
Electrical demand, both pumps and ultraviolet150 – 180 W
Reservoir volume2.6 m³
Runs without make-up for10 days

146 litres a day is roughly one long shower. The 150 W is about two old light bulbs running continuously — this is a low-head fountain, and lifting one litre a second by two metres genuinely costs very little.

In strong wind the control system reduces the flow and then stops it, so water is not thrown across the paving; it restarts by itself when the wind drops. Designed life is fifty years.

10

Living with it

Everything that will ever need attention was placed so it can be reached without lifting the sphere or breaking any paving.

TaskHow oftenWhat is involved
Wipe the mirrorWeekly Soft cloth and clean water on the dry lower band; nothing abrasive, no chlorine-based cleaner
Backwash the filterWeekly, about 4 minutes One valve in the plantroom, or on the differential-pressure prompt
Rinse the pebblesQuarterly Trays lift out by hand — decant the pebble first and the tray alone is 12 kg
Change the ultraviolet lampAnnuallyPlantroom, ten minutes
Clean the flow conditionerAnnually Lifts straight up out of the crown opening on an eyebolt; no tools inside the sphere
Inspect inside the sphereFive-yearly Borescope through a tray position — the inside is sealed and dry, and stays that way

Two telltales drain into the chamber where anyone servicing the fountain will see them, and a leak sensor reports to the control panel, so the sealed interior cannot fill unnoticed.

11

Drawings

Twenty-five sheets, issued for fabrication. Every one is drawn from the same geometry file as the 3-D models on this page, so the drawings, the solids and the cutting files cannot disagree with each other. Click any sheet for the full-size PDF.

Sheet 01
01 — General arrangement
Sheet 02
02 — Sphere fabrication — gores, caps and weld map
Sheet 03
03 — Centre pipe, crown outlet and penetrations
Sheet 04
04 — Support skirt, base flange and anchorage
Sheet 05
05 — Loads, tolerances, finish and bill of materials
Sheet 06
06 — Foundation and collection chamber
Sheet 07
07 — Concealed anchorage detail
Sheet 08
08 — Electrical zones and earthing
Sheet 09
09 — Reservoir, plant and pipework schematic
Sheet 10
10 — Water collection and paving falls
Sheet 11
11 — Installation, lifting and commissioning
Sheet 12
12 — Tolerances and fits
Sheet 13
13 — Materials, finish and prohibitions
Sheet 14
14 — Sample panel specification
Sheet 15
15 — Emblem — artwork, position and depth
Sheet 30
30 — Exploded assembly and part register
Sheet 31
31 — Shell gore and polar caps
Sheet 32
32 — Doubler collar and riser stays
Sheet 33
33 — Support skirt
Sheet 34
34 — Base flange
Sheet 35
35 — Embed ring, anchor studs and dowels
Sheet 36
36 — Riser, crown spool and flow conditioner
Sheet 37
37 — Elbow anchor bracket and tied connector
Sheet 38
38 — Pebble trays, posts, ring and reveal collar
Sheet 42
42 — Weld map and weld register
SheetTitleDownload
01General arrangementPDF · DXF
02Sphere fabrication — gores, caps and weld mapPDF · DXF
03Centre pipe, crown outlet and penetrationsPDF · DXF
04Support skirt, base flange and anchoragePDF · DXF
05Loads, tolerances, finish and bill of materialsPDF · DXF
06Foundation and collection chamberPDF · DXF
07Concealed anchorage detailPDF · DXF
08Electrical zones and earthingPDF · DXF
09Reservoir, plant and pipework schematicPDF · DXF
10Water collection and paving fallsPDF · DXF
11Installation, lifting and commissioningPDF · DXF
12Tolerances and fitsPDF · DXF
13Materials, finish and prohibitionsPDF · DXF
14Sample panel specificationPDF · DXF
15Emblem — artwork, position and depthPDF · DXF
30Exploded assembly and part registerPDF · DXF
31Shell gore and polar capsPDF · DXF
32Doubler collar and riser staysPDF · DXF
33Support skirtPDF · DXF
34Base flangePDF · DXF
35Embed ring, anchor studs and dowelsPDF · DXF
36Riser, crown spool and flow conditionerPDF · DXF
37Elbow anchor bracket and tied connectorPDF · DXF
38Pebble trays, posts, ring and reveal collarPDF · DXF
42Weld map and weld registerPDF · DXF
12

Files

ItemWhat it containsDownload
Drawing packageAll twenty-five sheets as PDF and DXF, the 1:1 cutting files for the panels, caps and emblem, and the supporting documents ZIP
3-D part modelsOne STEP solid for every fabricated part, the full and sectioned assemblies, mesh files for viewing, and a rendered view of each part ZIP
Assembly modelThe whole fountain as a single model — opens in any CAD program STEP · F3D
Emblem artworkThe engraving vector at full size, as sent to the laser DXF
Panel cutting filesGore, cap and doubler developments at 1:1 Gore · Cap · Doubler
AnimationThirty seconds, 1280 × 720, every speed taken from the calculations MP4